Manufacturers improve shop floor quality control by consistently monitoring their production processes and eliminating factors that can damage product quality. But identifying and documenting defects can be a challenging, time-consuming process. Quality managers often feel caught between a desire to take proactive measures against factors impacting production, and budgetary and time constraints that prevent them from performing statistical process control.

 

IBS Statistical Process Control Software automates SPC processes, driving lower costs and improved efficiency. IBS software offers a full suite of tools for optimizing your production process with real-time defect identification and documentation.

 

With IBS Statistical Process Control Software, you can:

 

• Use quality control charts to identify systemic issues
• Perform Pareto analysis of defects
• Keep apprised of inspections with status reports
• Expedite data entry with user-friendly features and touchscreen capability
• Automatically trigger CARs, PARs, and NCMRs from specific events
• Perform material tracking (traceability) with reporting capabilities
• Define SPC rules at the characteristic levels such as control limits, run, trend, middlethird, and warning limits
• Link the system with complex measurement machines
• Take advantage of the system’s Barcode data acquisition capabilities
• Comply with ISO, Six Sigma, and other quality standards

Our Statistical Process Control solution is an integrated part of our enterprise quality control software, QSYS Professional.

 

 

 

Before IBS Statistical Process Control Software: In large corporations, various plants had their own methods for performing statistical process control. As a result, it was difficult to coordinate and measure data. Quality professionals often failed to recognize defects because of inconsistent methods.

 

After IBS Statistical Process Control Software: Representatives from multiple locations can log into the system to review inspection results and analyze data. Quality managers can recognize when problems stem from other company locations and correct issues that exist across the enterprise.

 

 

 

Before IBS Statistical Process Control Software: Using manual SPC methods made it challenging to transform data into actionable information. Ad hoc analysis methods were rarely effective, and companies failed to identify product problems, pinpoint root cause, and move to correct systemic issues.

 

After IBS Statistical Process Control Software: The system’s intuitive, user-friendly options for analysis make it simple to track data, identify problems, and propose long-term solutions. Various methods of data capture make it easy to present key metrics to management.

 

 

 

 

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