Effective quality control is critical for building safe products and attracting loyal customers. Yet manufacturers struggle to eliminate product defects and continuously improve processes while driving down quality costs.

 

IBS Quality Control Software is an integrated solution for all your production quality challenges. The software enables management of all your shop floor processes, and smoothly integrates with your other manufacturing systems, helping you save costs and reduce time-to-market.

 

With IBS Quality Control Software, you can:

• Implement Advanced Product Quality Planning (APQP) for early detection and avoidance of potential product and process failures
• Perform effective incoming goods/outgoing goods control
• Create and execute inspection plans
• Inspect and calibrate machinery and gages
• Perform statistical process control, with real-time defect identification and documentation for production runs of any size
• Address customer concerns and complaints

 

 

 

 

Before IBS Quality Control Software: While manufacturers could identify specific product and material defects via manual inspection methods, they often failed to recognize and correct systemic problems.

 

After IBS Quality Control Software: Consistent trending of data helps users spot problems and quickly formulate responses with products, parts and processes, even across multiple business locations. This enables efficient troubleshooting and continuous, long-term improvement.

 

 

 

Before IBS Quality Control Software: Advanced product quality planning processes were disorganized, and companies failed to adequately evaluate and control risks. This meant they were ill-prepared for product defects that occurred during manufacturing and after shipment.

 

After IBS Quality Control Software: The system has advanced capabilities for creating and performing failure modes effects analysis. Users calculate RPNs based on the likelihood, severity, and ability to detect process and product failures. They create control plans for mitigating calculated risks, and are prepared for problems on the shop floor.

 

 

 

Before IBS Quality Control Software: Because there were no automated reminders for upcoming deadlines, manufacturers failed to perform regular calibrations. Inconsistent gage management and preventative maintenance processes resulted in audit findings and undetected flaws in machines, causing product quality problems.

 

After IBS Quality Control Software: The software sends out automated alerts about upcoming scheduled calibrations and preventative maintenance, and escalates them to the recipient’s supervisor when deadlines are missed. Manufacturers perform regular, efficient calibrations and maintenance, enabling them to maintain compliance and product quality.

 

 

 

Before IBS Quality Control Software: Using manual SPC methods, it was challenging to transform data into actionable information. Ad hoc analysis methods were rarely effective, and companies failed to identify product problems, pinpoint root cause, and move to correct systemic issues.

 

After IBS Quality Control Software: The system’s intuitive, user-friendly options for analysis made it easy to track data, identify problems, and propose long-term solutions. Various methods of data capturing make it easy to present key metrics to management.

 

 

 

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